4.7.5. Removal and installation of a belt of the drive of auxiliary units

Belt of the drive of auxiliary units. 4-cylinder diesel engine

1 — Krylchatka of the fan with the viscous coupling
2 — the Screw *, 10 Nanometers
3 — Klinova a belt
4 — the Screw *, 10 Nanometers + 90 °
5 — the Pulley of a bent shaft (a damper of tortional fluctuations)
With — a rubber cover. Installation is possible only in one situation.
6 — the Screw, 25 Nanometers. At installation insert a sealing ring (12)
7 — the Screw, 25 Nanometers
8 — the Lever of a tension roller
9 — the Remote plug. Observe the provision of installation. Establish a sealing ring (12)
10 — the Tension roller
11 — the Bolt, 25 Nanometers
12 — the Sealing ring. In the presence of damages replace
13 — the Bolt *, 25 Nanometers
14 — the Generator
15 — the Tension element of a maple belt
16 — the Bolt, 25 Nanometers
17 — the Adjusting plug. Check correctness of installation in the holder

18 — the Holder. At installation you watch that the right top plug rose between the holder and the block of cylinders
19 — the Bolt, 45 Nanometers. Observe the sequence of an inhaling.
20 — the Bolt, 45 Nanometers
21 — the Bolt, 25 Nanometers
22 — the Support for the fan with the viscous coupling
23 — the Pressure head pipeline
24 — the Hollow bolt, 50 Nanometers
25 — Sealing rings *
26 — the Pump of the hydraulic booster
27 — the Bolt with a gear fillet *, 28 Nanometers
28 — the Holder of a tension element
29 — a power steering pump Pulley. For an otvorachivaniye it is necessary to hold a mandrel
30 — the Bolt, 25 Nanometers
31 — the Bolt, 25 Nanometers
32 — a fan Pulley with the viscous coupling
33 — the Viscous coupling
*) surely replace.

Order of tightening of bolts of the holder

Bolts of the holder 18 drag on in the sequence with 1 on 6 in 2 receptions.

Removal

 PERFORMANCE ORDER

  1. Remove the lower cover of a motive compartment, address the Section Removal and installation of the top cover of the engine / the lower protection of a motive compartment / stretcher.
  1. Mark on a maple belt with chalk or a felt-tip pen the direction of its rotation.

Change of the direction of rotation of the belt which was in work can lead to its gap.

  1. Turn out bolts of fastening of a tension roller of a maple compressor belt (an arrow on an accompanying illustration) and thus weaken a belt.
  1. Remove maple a compressor belt.
  2. Remove the top air duct in a forward right part of a motive compartment, address the Section Removal and installation of the top cover of the engine / the lower protection of a motive compartment / stretcher.
  1. Incline the device of a tension of a maple belt in the direction of an arrow on an accompanying illustration and thus weaken a belt.
  1. Take off maple a belt and unload the tension device.

Installation

 PERFORMANCE ORDER

  1. Put on maple a belt (A) pulleys of a bent shaft (1), the pump of the hydraulic booster (2), a tension roller (3) and the fan with the viscous coupling (4).
  1. Incline the device of a tension of a maple belt in the direction of an arrow.
  1. In the last turn put on maple a belt a pulley of the generator (5) and unload the tension device.
  2. Put on maple a belt (V) a pulley of a bent shaft (1), the compressor (6) and the device of a tension (7).
  1. Establish a dynamometer key (C), as shown in an accompanying illustration, on a hexagon of a tension roller (1) and tighten a tension roller the moment of 30 Nanometers.
  1. In this situation tighten screws (2) the moment of 20 Nanometers.
  2. Start the engine and check visually work of a belt. At the same time pay attention to the correct provision of a belt on pulleys.